Structural Design & Prototyping
CAD, white samples, and printed mockups so you can validate pack-out before tooling spend.
Great packaging starts before ink hits the substrate. Our structural designers build 3D models, cut white samples, and iterate quickly with your product samples in hand. We document ECT/BCT targets, drop scenarios, and assembly steps so your factory and 3PL teams stay aligned. When you are ready, we bridge to full production tooling.
What's Included
- ✓Product and fulfillment workflow discovery
- ✓CAD structural concepts and revisions
- ✓Cut-and-crease white samples
- ✓Printed comps for stakeholder sign-off
- ✓Pack-out photos and instruction sheets
- ✓Stacking pattern and palletization notes
- ✓Cost modeling across material options
- ✓Tooling handoff package for manufacturers
- ✓Line trial attendance (by arrangement)
- ✓Archive of approved specs for reorders
Why Choose Our Structural Design & Prototyping Service?
Our packaging specialists bridge design, materials, and manufacturing so you get consistent quality, fewer surprises at the packing line, and packaging that holds up in the real world.
Expert team
Structural, print, and sourcing leads who align factory capabilities with your brand standards.
Proven execution
Programs launched across e-commerce, retail, food, and industrial channels with documented QC checkpoints.
Ongoing support
Reorders, line extensions, and material updates as your portfolio and regulations evolve.
Related Services
Custom Corrugated Boxes
Mailers, shippers, and RSC boxes engineered for strength, print quality, and your supply chain.
View Details
Retail & Folding Cartons
Shelf-ready folding cartons, sleeves, and inserts that showcase your brand at retail.
View Details
Flexible Packaging & Pouches
Stand-up pouches, flat bags, and rollstock films for food, beverage, and consumer goods.
View Details